Tips for using vernier calipers
A vernier caliper is a common tool used in laboratories and
industries to accurately determine the fraction part of the least
count division. The vernier is convenient when measuring the length
of an object, the outer diameter (OD) of a round or cylindrical
object, the inner diameter (ID) of a pipe, and the depth of a
hole.
When using a meter stick to measure length, for example, it is
necessary to estimate the measurement's final digit (tenths of a
millimeter). From the above example, the object's length was
determined to be 0.4164 m, but the final digit of that measurement
is doubtful since that digit was estimated. Unlike a meter stick,
the vernier caliper allows the fractional part of the smallest
division to be accurately determined, not merely estimated.
The vernier consists of a main scale engraved on a fixed ruler and
an auxiliary scale engraved on a moveable jaw. The moveable jaw is
free to slide along the length of the fixed ruler. The main scale is
calibrated in centimeters with the smallest division in millimeters.
The moveable auxiliary scale has 10 divisions that cover the same
distance as 9 divisions on the main scale. Therefore, the length of
the auxiliary scale is 9 mm. When the vernier is closed and properly
zeroed (see Figure 4), the first mark (zero) on the main scale is
aligned with the first mark on the auxiliary scale. The last mark on
the auxiliary scale will then coincide with the 9-mm mark on the
main scale.
A reading is made by closing the jaws on the object to be measured.
Make a note of where the first mark on the auxiliary scale falls on
the main scale. We see that the object's length is between 1.2 cm
and 1.3 cm because the first auxiliary mark is between these two
values on the main scale. The last digit (tenths of a millimeter) is
found by noting which line on the auxiliary scale coincides with a
mark on the main scale. In our example, the last digit is 3 because
the third auxiliary mark lines up with a mark on the main scale.
Therefore, the length of the object is 1.23 cm.
Care must be taken to insure that the vernier caliper is properly
zeroed. (With misuse, it is possible that the vernier will not read
zero when the jaws are closed, thus leading to systematic errors.)
To correct the improperly zeroed vernier, a zero correction must be
made. A correction may be either positive or negative. If the first
mark on the auxiliary scale lies to the right of the main scale,
then the reading is too large and the error is positive. The zero
reading is +0.05 cm and should be subtracted from any measurement
reading. Similarly, if the first mark on the auxiliary scale lies to
the left of the main scale zero-mark, then the error is negative and
the correction should be added from the measurement reading.