Dial calipers are like vernier calipers with a dial. This makes it
easier to read for some people. The vernier scale can be small and
you may have to resort to glasses or even a magnifier to read your
vernier. The dial is pretty large and you probably won't have to
squint to take a reading. While dials may be an advantage, it
causes all sorts of problems. For one, all those gears and parts
will eventually malfunction. Count on it.
For another, having a dial limits the calipers to being either
metric or inch reading. That's no problem if you never need to
switch systems. One or two models have attempted to combine both
systems on one dial but that's confusing and bound to lead to
errors.
Dial calipers offer four measuring capabilities: outside
dimensions such as diameters measured with the large jaws, inside
dimensions measured with the smaller jaws, depth measurements
obtained with the extending rod, and step measurements taken with
the front of the tool.
The ends of the jaws are beveled so that measurements in slots and
grooves are possible. Don't use this area of the jaws for general
measuring however, because it wears down quickly. Measure with the
flat area of the jaws whenever possible.
The depth measurement is fine for small diameter holes and can
extend all the way to 6 inches. If you need to span a larger
diameter hole you can always get a depth bar attachment which will
make your caliper function somewhat like a dial depth gage (see
below).
Calipers have .001" graduations and are accurate to ± one
graduation (per 6") if none of the measuring surfaces have
been worn, bent or damaged. They're perfect for all sorts of quick
measurement and can be used as a preliminary source before moving
on to more sensitive tools such as micrometers (.0001"),
depth gages or dial indicators (.0005" and .0001").
Calipers should be frequently checked for accuracy using a gage
block, or gage block combinations. To check for wear in the jaws
do this: clean them and close them. Then hold them up to the light
and if they're worn you'll see light shining through the gaps. At
this point, measure with the unworn surfaces or have the calipers
repaired. These jaws can be ground flat again.
The most common dial calipers have a measuring range from zero to
six inches. These are the most useful because they can be easily
handled. However, 8-inch, 12-inch, and even longer calipers are
available.
The inclusion of the dial makes for much easier reading because it
eliminates the need to know how to read the vernier scale. The
invention of the vernier scale is one of the unsung innovations of
the past, but reading the scale requires some training and a lot
of practice if you want to be proficient at it. It's best to ask
someone to show you how to do this.
When taking a measurement, close the jaws o nly lightly, with
pressure that is consistent from one reading to the next. You'll
soon see that it's possible to fudge the results by just pressing
a little harder. You don't want to do this. If you're new to
calipers, it may be a good idea to practice on a gage block for a
while to make sure you can get repeated measurements.
For quick reading, combine the numbers in A-B-C order, as shown
above. (1.370" is the correct answer.)
The dial caliper is used to measure the inside or outside diameter
of an object.Most dial calipers have a slide, slide lockscrew,
thumb button, scale,dial with measured increments of 0.001 inch,
and a bezel. For specific instructions on how to take measurements
with a dial caliper, refer to either the manufacturer’s
instructions or to tools and their uses. Regardless of what type
of caliper you use, be sure to take the following precautions to
avoid damaging the caliper:
1. Wash your hands before you handle the dial caliper to remove
dirt and oils that might damage the caliper.
2. Wipe the caliper components clean both before and after you use
the caliper.
3. Do NOT drop or otherwise mishandle the caliper. Doing so may
damage or destroy the caliper.